Custom Mailer Boxes

Custom Mailer Boxes

Mailer packaging that can protect the products against bumps during transit is a rare commodity. Combine that with aesthetically pleasing looks, and you have yourself a winner. That is precisely what The Cosmetic Boxes – UK offers. Custom mailer boxes that look gorgeous with incredible durability. 

We accomplish this with the help of our strong packaging materials. Our printing techniques and color models help you add beautiful artwork to the packaging. Furthermore, you can adorn the packaging with a combination of add-ons and finishing coats. Moreover, we help you fix any designing mistakes using different sampling options as well.

Call us today, and let’s create superb custom mailer boxes



What Are Mailer Boxes?

Mailer boxes are a type of packaging that is used when you want to ship your products. Thus, they need to withstand storage and shipping handling. Furthermore, they must be attractive. Custom mailer boxes can help you tick those boxes. 

Considerations When Making Custom Mailer Boxes

Custom mailer boxes can help enhance your brand. However, to do that, you must design packaging that can complement the products and brand. The Cosmetic Boxes offers many options when it comes to customizations. The following is a brief introduction to those options.

Packaging Materials For Mailer Boxes

Packaging materials help provide a structure to the boxes. In the case of mailer packaging boxes, it would help if you have materials that can withstand short and long-distance shipping.

However, that is not all. The packaging materials also serve as a basis for printed artwork to pop and add-ons to shine. The following options of packaging materials can help you create durable custom mailer boxes that can increase the perceived value of the products with their visual appeal. 

Printing Techniques For Mailer Boxes

Printing techniques help you transfer brand artwork and slogans onto the packaging. Custom printed mailer boxes can enhance your branding. However, they won’t be able to do that if the printed designs are smudged. Furthermore, the printing techniques are cost-effective no matter the order volume.

  • Digital Printing Method
  • Offset Printing Method

Color Models For Mailer Boxes

We offer color models that can help you create eye-catching custom mailer packaging for wholesale and retail boxes. The different options allow you to create vibrant shades that can entrance the customers on the first look. However, they can also help you recreate shades that represent your brand colors accurately.

The following are the different options we offer. 

  • CMYK Color Model
  • Pantone Matching System

Customization Options For Mailer Boxes

Whether you want to make custom printed kraft mailer boxes or custom mailer boxes wholesale, our customization options can spice up your packaging designs. We offer two categories that have different options within them. Please continue reading to know more. 

Add-Ons For Mailer Boxes

Add-ons help you create unique designs that can help your packaging, and by extension, your brand, stand out. Using only one of these add-ons is enough to capture the customers’ attention. However, you can combine different add-ons and create an exclusive brand design. 

The following are our trendy add-on options. 

  • Window Patching
  • Embossing
  • Debossing
  • Spot UV
  • Hot Stamping/ Foiling

Finishing Coats For Mailer Boxes

Finishing coats help you seal the boxes in beautiful effects. Thus, you can create custom mailer boxes that turn the customers’ heads wherever they go. 

Why not spice up custom kraft mailer packaging with one of the following finishing coats? 

  • Matte Finishing Coat
  • Gloss Finishing Coat
  • Varnish Finishing Coat
  • Soft-Touch Finishing Coat

Sampling Options For Mailer Boxes

We want our clients to see the designs before we head into mass production. Our sampling options help us do that. In addition, with the different options, you’ll be able to view your designs from multiple angles. Thus, you can change any aspects you don’t like. 

The following are the different sampling options we offer.

  • 2D Die-Card Sampling 
  • 3D Folding Video Sampling 
  • Physical Unit Sampling 

Why not read our buying guide to learn more about our options? Click here. 

Benefits Of Custom Mailer Boxes

Custom mailer boxes are far superior to standard packaging solutions. Customizing your boxes gives you an unmatched level of control during the design phase. Thus, you can create various shapes and sizes. This variation allows you to cater to the products and protect them through storage and shipping. 

Why Choose The Cosmetic Boxes

The Cosmetic Boxes believes in absolute commitment to excellence. We project this belief in every step of our manufacturing. Furthermore, with the use of the latest technological machinery, we provide you with innovative solutions. 

Let’s Make Sturdy Mailer Boxes

When it comes to custom boxes for wholesale and retail, there is no one better than The Cosmetic Boxes. We aim to help you create the packaging of your dreams. We do this by offering you many options of customizations. Thus, you can choose different packaging materials, printing techniques, and color models to make your mailer packaging. Furthermore, our add-ons and finishing coats help your packaging stand out in the highly competitive market. 

Mailer Boxes That Deliver The Goods

TheCosmeticBoxesUK, a trusted name in the packaging industry, is proud to present custom mailer boxes that can help protect the products against environmental factors. 

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Q: Which Materials Should I Be Looking Into For Mailer Boxes?

Ans: Our corrugated and rigid packaging materials are strong enough to withstand short, long-distance, and international shipping. However, you can also use cardstock or Kraft materials, but you need extra packaging to help secure the boxes.

Q: Can I Ensure The Same Colors Are Used When I Reorder?

Ans: Of course, we offer PMS as one of our color model options. This model ensures that you can recreate the exact shade time and again. 


Dimensions All Custom Sizes & Shapes
Printing CMYK, PMS, No Printing
Paper Stock 10pt to 28pt (60lb to 400lb) Eco-Friendly Kraft, E-flute Corrugated, Bux Board, Cardstock
Quantities 100 – 500,000
Coating Gloss, Matte, Spot UV
Default Process Die Cutting, Gluing, Scoring, Perforation
Options Custom Window Cut Out, Gold/Silver Foiling, Embossing, Raised Ink, PVC Sheet.
Proof Flat View, 3D Mock-up, Physical Sampling (On request)
Turn Around Time 4-6 Business Days, Rush


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